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Technology advancements are constantly changing the way supply chains flow. From barcoding innovations to novel locationing systems, new solutions empower leading distribution centers to elevate service quality and set a new standard for order fulfillment. With 87% of warehouses planning to expand the size of their warehouse by 2024, warehouse decision-makers should look for ways to optimize warehouse space and implement new technologies this year to keep up with trends. Facing new demands for faster and more accurate service, warehouses are encouraged to set adaptable goals to address evolving demands and incorporate innovative technologies. Here are some goals to strive for to meet new challenges this year:

 

  1. Track assets to reduce search times and improve visibility – Warehouses have a lot of assets moving throughout the facility, which can be challenging to control if you don’t know exactly where assets are. With an asset tracking system in place in your warehouse, you can easily find the exact location of anything, drastically reducing search times. Add tracking tags or sensors to any warehouse areas that you want to track. Tracking your assets improves warehouse visibility and helps maximize space usage.
  2. Automate manual processes for less touchpoints – Eliminate manual scanning in warehouse and logistics by automating manual processes like barcoding using technology like RFID and Autonomous Mobile Robots (AMRs). Manual scanning forces workers to identify an asset by finding its serial number or material ID, which can cause more downtime and less productivity. RFID and AMRs work to automate repetitive tasks and secure 99.99% visibility.
  3. Optimize transportation routes – Consider the importance of worker and forklift movement around the warehouse. When forklifts and workers flow properly throughout the warehouse facility, you spend less time transporting goods and improve productivity. Additionally, give workers more mobility on their routes around the warehouse with mobile power carts that help them maintain a full day of productivity.
  4. Create efficient employee workloads with clear task management  – When warehouses automate manual processes, it creates optimized employee workloads and improves efficiency. RFID and robotics can reduce the amount of manual work and provide warehouse managers with data to make better decisions, which drastically reduces employee stress.
  5. Use new data to prevent inventory and storage errors – Easy data access from RFID and robotics can help reduce errors during the warehouse process. Reduce the times the wrong items enter an assembly line or are placed for transportation and the times when you miss items in inventory. Streamlined data capture gives workers expanded data access so warehouses account for every item and improve inventory visibility.

 

When warehouses achieve these goals and optimize these areas, it drastically improves productivity and efficiency. Efficient asset tracking, automated manual processes, efficient employee workloads, and easy data access help distributors build a smart warehouse that evolves with demands. Get your journey started today to prepare for this year.

Peak season highlights what consumers are demanding from warehouses so decision-makers can adjust. Higher consumer demands and increased shipping costs pressure warehouse decision-makers to find solutions that improve inventory accuracy and shipping efficiency. To manage the new year, the warehouse industry is employing several strategies to deal with potential shipping problems ahead. Studies indicate that over half of warehouse decision makers intend to grow their networks as a strategy for the new year. Additionally, surveys show that 85% of warehouse decision-makers have implemented mobility solutions, so frontline workers can improve inventory accuracy. Despite this, 79% of warehouse decision makers are concerned they will not meet their business objectives without automated systems to handle the following challenges:

  • More SKUs stores in the warehouse
  • Labor shortages
  • Omnichannel shopping
  • Competition in the on-demand economy
  • Less or unused warehouse space
  • Fulfillment demands

 

Set Your Operations Up for Success

 

Higher returns after peak season, labor shortages, and a greater risk of cybercrime can decrease warehouse efficiency in the new year. To combat these issues, automation experts recommend preparing operations for incoming changes with future-forward technologies. Consider these solutions that make it easier to navigate challenges with simple but effective warehousing:

 

  1. Modernized order fulfillment technologies – A big trend and issue that continues for warehouses this year and next year are labor shortages. Recent studies show that 73% of warehouse operators can’t find enough labor. Enterprise robotics can help manage the pains of fewer workers and higher labor costs with 3 times more productivity and 50% faster order picking. Robotics also puts less stress on employees in smaller labor pools and can keep workers focused on non-repetitive tasks.
  2. Connected warehouses and supply chain – A more connected workforce that is informed on deliveries and orders helps your workers stay prepared for the new year’s challenges. Efficient connectivity can help improve asset visibility for smoother reverse logistics and a stronger enterprise network is prepared for cyber threats.
  3. Easy to use mobile powercarts that improve productivityDependable mobility from powercarts provides power to your mobile devices like tablets and printers for more than 8 hours. Reliable power ensures warehouses don’t lose productivity or drain cost. Mobile Power Carts are easy to use and provide unparalleled features for uninterrupted warehousing.

 

After the holiday season, businesses will need enterprise technology to keep up with challenges like continuing labor shortages and higher returns on top of high expectations. Get more information about how you can optimize inventory accuracy and warehouse visibility with the right solutions.

Reverse logistics has become a tough challenge for businesses because of the rise in e-commerce and the demand for easy and free returns. Businesses that achieve hassle-free returns retain more customers and improve brand identity. Studies show that 92% of consumers say they will buy again if the product return process is easy, and 79% of consumers want free return shipping. Additionally, the reverse logistics market projects to grow. Studies estimate that the global reverse logistics market size expects to reach $937.1 billion in 2022. Studies show the costs of handling returns jumped 59% due to supply chain and labor issues last year.

 

Businesses could suffer from higher return, shipping, and handling costs when they fail to meet consumer expectations for seamless returns. Researchers suggest that moving backward through the supply chain is actually more difficult because there isn’t a priority for efficient returns and products move against the normal flow of products. Consider following these steps to ensure your return process is optimized:

  1. Know why your returns happen in the first place – Given the expense that comes with returns, you should try to find why consumers are returning items. Awareness of reasons for returns can help you determine if you have the right return policy and if it’s playing a role in a higher volume of returns.
  2. Put transparent monitoring systems in place – Implement innovative monitoring systems that monitor assets throughout the return process. When companies improve asset visibility during reverse logistics they find areas that need improvement and can work to improve quality.
  3. Implement clear and easy return policies – E-commerce has created specific customer expectations for purchasing, and in this case, returning products. Since consumers are expecting free and same-day shipping, create a simple return process that can meet or be close to these requirements.
  4. Invest in the right technology – In addition to an effective inventory management system, you can digitize inventory updates with handheld devices. Consistent digital updates to inventory counts help improve your accuracy and speed for reverse logistics. Mobile devices can help workers accurately read tags and labels to improve accuracy and speed during the return process.
  5. Add return labels on the original shipping and packaging – Just simply adding the right return labels can reduce delays dramatically, while simultaneously improving customer satisfaction. Enterprise labeling helps the product get back much more quickly and helps the customer, which improves efficiency in the entire return process.

 

Visibility into the return process, clear and easy returns, dependable technology, and correct labeling can give your business what it needs to optimize reverse logistics. Simple solutions like this make the return process more valuable and cost-efficient.

A return process should be as simple and efficient as a delivery process. Learn more about what you can do to optimize reverse logistics and supply chain efficiency.

Peak season always causes supply chain workflows to get hectic and forces businesses to find ways to improve shipping and delivery processes. High inflation rates, increased labor costs, and fewer workers are pointing toward another demanding peak season this year. Studies estimate that 73% of industry professionals believe the 2022 peak season will be as bad or worse than peak season last year. Additionally, surveys show that 86% of Americans say they will look elsewhere for gifts if shipping is too expensive. Even though the constant delivery spike is slowing down, shipping costs and consumer expectations remain high. As distribution centers get ready for end-of-year fulfillment challengers, decision-makers must take the following obstacles into account:

  • Labor shortages that slow down efficiency
  • A large influx of seasonal workers
  • Higher return rates on items which can lead to inaccuracies
  • Large demand influx for products
  • Increase in cybercrime which risks data security
  • Higher fuel prices
  • Driver shortages that impact shipping times

 

Moreover, a lack of experienced seasonal workers and unreliable devices can stall productivity Consequently, businesses are looking to implement innovative plans that manage demands for the future and avoid shortages, a unified workforce, and device failure. A prepared plan to manage holiday challenges can promote adaptability for future challenges by implementing…

 

  1. Automated assistance that frees up workers to focus on other tasks Robotics automation can help manage labor shortages and empower your current ones as they can deliver 99.99% order accuracy and work on repetitive tasks. While workers stay safe in the aisles, robotics can help deliver heavy loads to boost safety and productivity.
  2. Wall-to-wall connectivity deployed onto your handheld device – A more connected workforce that is informed on deliveries and orders helps your workers manage peak season. Workforce communication helps improve asset tracking and visibility to stay ahead of peak season.
  3. Enterprise-ready durability standards to prevent breakdowns – Rugged devices that break down less frequently deliver a higher ROI and uninterrupted productivity to avoid equipment malfunctions. Dependable automation solutions reduce lead times, lower operating costs, and improve output. Devices like this also help remove the errors of manual operations to deliver more controlled and accurate workflows.

With peak season just around the corner, warehouses still have the opportunity to evaluate operations to improve complex workflows. Discover how your distribution process can adapt to today’s digital age for consistent enterprise success.

 

As supply chains adapt to accommodate more unique stock-keeping-units (SKUs), tracking individual products from production to shipping has become more complex. Studies suggest that 8 in 10 manufacturing facilities struggle to capture and leverage meaningful data within their operations. Moreover, while a vast majority of decision-makers emphasize the importance of end-to-end traceability, 70% of businesses still operate with incomplete visibility into their vital operations. Lack of clear traceability ultimately contributes to:

  1. Wasted resources
  2. Sudden equipment failure
  3. Recurrent need for rework
  4. Failure to meet deadlines
  5. Unclear demand forecasting
  6. Broken customer loyalty
  7. Unmet compliance standards
  8. Jeopardized consumer safety

For the food industry, estimates show that improper visibility costs $10 million per recall, while other manufacturers in the pharmaceutical and automotive industries have seen upwards of 4.85 billion in losses and facility closures. Put simply, compromised track-and-trace can be devastating to a business.

Optimizing Traceability in the Manufacturing Plant

When trying to improve operational visibility, track-and-trace experts recommend defining required data within your operations. Although unique industries may track additional data points, a proficient traceability system should track:

  • Supplier lot numbers
  • Serial numbers
  • Storage status
  • Delivery dates
  • Raw materials used
  • Compliance notes

Tracking these data points for multiple SKUs has proven challenging, especially during high-demand seasons. Current labor shortages pose additional obstacles to ensuring every workflow is accounted for accurately. To fit seamlessly in today’s fast-paced operations, track-and-trace systems must allow quick adoption, leveraging user-friendly interfaces and streamlining workflows. Consequently, two types of technologies have become essential when developing end-to-end visibility.

  1. Digitized Barcode Scanning
    Automated data capture solutions eliminate the probability of errors and missed touchpoints. Furthermore, they allow workers to focus on more important tasks, minimizing stress from manual data input. Next-generation mobile computers and ultra-rugged tablets combine data capture with data processing, updating traceability logs as products move throughout the facility. These same devices can also be used for work-in-process reporting, push-to-talk communications, and cycle counting, thus consolidating multiple workflows through one easy-to-use terminal.For facilities with multiple conveyors and complex loading docks, businesses can fully automate quality checks with fixed industrial scanners, installed in high-influx areas. Scanned data can be transmitted to other IoT devices for immediate action, and into your reporting system for future use.
  2. Real-Time Locationing Systems
    Taking barcode scanning a step further, real-time locationing systems can consolidate several data points with fewer tags while also providing in-motion tracking. For example, RFID systems utilize wide-range antennas to locate stored inventory and finished goods. By tracking incoming materials in real-time, facilities may also optimize just-in-time delivery, reducing the risk of overstocking.However, RFID isn’t your only option when developing real-time locationing systems. Intelligent visibility software such as Zebra MotionWorks supports material replenishment systems, safety checklists, and call triggers to connect workers to crucial data anywhere in the four walls

How to Get Started

Before deploying any modernization solution, businesses should run a workflow evaluation to target blind spots and possible challenges. Once your goals and challenges are outlined, our teams work with you in consolidating workflows through technologies that support end-to-end visibility, including:

  • Flexible connectivity options
  • Seamless app integration with Android
  • Push-to-talk communications
  • Automated data capture and sharing

To learn more about Zebra’s in-stock devices, contact us here.

Challenges like labor shortages, shifting stock levels, and increasing demands for same-day shipping have pressured warehouses to quickly automate vital tasks in order to remain competitive. Without enterprise-ready automation, warehouses could suffer from inaccurate inventory counts and slow productivity. However, despite hindrances, studies show only 20% of warehouses successfully deploy automated solutions within their planned timeframes. In other words, while distribution centers understand the importance of automation, seamless solution execution is often challenging. Fearing complex implementation and high costs, many warehouses can miss the opportunities that come with today’s top modernized technologies such as warehouse robotics.

 

Studies show that robotics can reduce costs by 30% as they help improve accuracy and free up warehouse workers to focus on non-repetitive tasks. Existing operations that implement warehouse robotics pick up to  more orders and see a 90% reduction in onboarding and training time. As warehouses evaluate the need for robotics, experts recommend searching for the following signs of inefficiency:

  • Long picking time
  • Incomplete inventory visibility
  • Pen-and-paper processes
  • Sudden stockouts
  • Missed delivery times

 

4 Ways Robotics Help Alleviate Warehousing Challenges

As warehouses continue to navigate through persistent labor shortages, robotic technologies such as Zebra’s autonomous mobile robots (AMRs) give facilities a chance to redirect their human workforce towards more important tasks while AMRs focus on repetitive tasks or simple, value-added workflows like removing recycling or waste from a DC. When acting as part of a comprehensive modernization plan, warehouse robotics can:

 

  1. Boost order accuracy – Mis-picks and general order errors lead to lower profitability and slower warehouse workflows. AMRs help increase productivity up to three times by pairing workers with robots that are 50% faster and carry larger payloads than the competition. Working alongside your employees, AMRs increase precision picking to ensure the highest levels of accuracy and speed.
  2. Increase individual and team productivity – With an autonomous, smart-picking solution, warehouse workers can remain in specific zones to reduce excessive movement and maintain productivity. The AMRs travel between pick and put operations to reduce the distance and time that employees spend traveling between operations. When warehouses reduce the time it takes to complete repetitive tasks, employees can spend more time focusing on other, more complex workflows.
  3. Improve employee satisfaction – Robotic automation in warehouses sounds like it could replace employees, but robotics can actually work alongside your human workforce. Robotics can provide a sense of worker empowerment to take their focus away from repetitive tasks to do their jobs more effectively. Moreover, because they are built to handle heavy lifting and prevent collisions, AMRs also maximize worker safety, further boosting employee satisfaction.
  4. Amplify throughput with less labor – AMRs establish an effective goods-to-person picking system to provide a foundation that meets and adapts to market demands with accelerated fulfillment.

 

In the end. warehouse robotics reduce costs, orchestrate workers, increase picking efficiency and reduce the impact of labor shortages. Discover how you can redefine fulfillment with warehouse AMRs from Avalon.

The new on-demand economy puts pressure on warehouses to complete orders faster and more efficiently than ever before. Smarter approaches and solutions can help prepare warehouses for faster fulfillment, but these solutions aren’t always attainable due to time and cost constraints. Studies show that despite the on-demand economy, only 20% of warehouses worldwide successfully deploy automation solutions. Warehouses unequipped with automation can be less prepared for high consumer expectations that demand in-stock products, or low demands which could lead to overstocking. Therefore, businesses must find cost-effective automation solutions that deliver superior performance for a greater competitive edge.

 

Optimize Material Handling and Order Fulfillment with Robotics

While it may seem too futuristic or extreme, warehouse robotics can actually increase productivity and lower labor costs in the long run. Autonomous Mobile Robots (AMRs) reduce downtime by automating vital workflows and freeing up your workforce to focus on more important tasks. Studies show that next-evolution AMRs can achieve up to a 78% improvement in productivity for picking operations, keeping businesses ahead of market demands.

 

  1. Quick fulfillment solutions for different environments – AMRs can help manufacturing, fulfillment and distribution operations adapt to the on-demand economy. Enterprise-ready robotics like Fetch AMRs from Zebra bring immediate benefits by automating repetitive tasks, such as picking and packing, and doing so faster and with fewer errors. By helping workers manage urgent orders and meet faster shipping times, AMRs control costs by making the picking process more efficient and minimizing errors and missed delivery timelines.
  2. Out-of-the-box capabilities that reduce downtime – The on-demand supply chain requires on-demand automation. Out of the box, Fetch robots enable on-demand automation with quick deployment in just hours in any facility. Easy adaptation and operation in a variety of environments reduce training times and downtime costs.
  3. Fully-integrated benefits that deliver high ROI – While AMRs can be deployed in distribution, fulfillment and manufacturing centers, there are numerous areas where they can be fully integrated. For more advanced automation, Fetch AMRs can integrate with WMS, WES, MES or ERP systems to provide optimized picking and enable pull-based workflows. Easy integration quickly creates dynamic picking and replenishment processes to deliver a strong ROI.

 

Warehouse robotics can improve accuracy and boost picking operations when warehouses need innovation the most. Robots deliver fast ROI and reduce errors, which actually helps control costs. Learn how you can find the right warehouse automation solutions for your business with Avalon and Zebra.

The challenges of controlling costs and managing high consumer expectations dominate the minds of today’s warehouse professionals. From demands for same-day shipping to ongoing product shortages, distribution centers are navigating a myriad of fulfillment obstacles. It’s no surprise that over 80% of warehouses plan to accelerate modernization plans to keep pace with these increasing demands and challenges. Because next-generation technologies now aim at streamlining critical tasks to reduce learning curves and maximize throughput in less time, automation experts recommend optimizing now to remain competitive in today’s high-demand market.

 

Past studies show that 73% of organizations plan to begin modernization with mobile technology. Handheld devices serve as scanners, computers and communication devices, and quickly empower operators to record and update data in real-time for more visibility and productivity. Without operational visibility, businesses risk increased expenses, stalled workflows, lost products and lost time. Furthermore, outdated mobile computers can also compromise data security if operating systems are not kept current. Therefore, when optimizing warehouse technologies, consider starting with your mobile devices.

 

That’s Where GO Zebra Comes In

To maintain enterprise efficiency, Avalon partners with Zebra to offer a wide range of innovative mobile computers and printers. Designed to help businesses upgrade mobility solutions without high costs, the GO Zebra Trade-In Program provides businesses with:

 

  1. Dependable, purpose-built durability – Front line workers can perform well or poorly based on the technology they use. Traditional legacy devices contribute to more errors and delays, which increase downtime and hurt fulfillment. When you upgrade your equipment through the GO Zebra Trade-In Program, you provide your workers with the latest Zebra hardware to keep up with tough warehouse demands.
  2. More accurate data capture – Outdated devices limit accuracy, while industry-leading scanners can capture any 1D or 2D barcode from near contact to as far as 70 feet away. Zebra’s scanners help your workers maintain high scanning performance even in shifting conditions. Access to higher accuracy devices through the GO Zebra Trade-In Program can help control costs without compromising efficiency.
  3. Flexible enterprise mobility – Intuitive mobile devices from Zebra help your workers stay mobile to maximize productivity and speed-up shipping processes, giving frontline workers the modern mobility they need to adapt to demands faster.

 

Follow these steps to start upgrading your workforce with purpose-built technology:

  • Purchase a qualified product
  • Submit your claim form
  • Trade in your legacy devices from any manufacturer.

 

To learn more about the GO Zebra Trade-In Program, download our brochure or contact an Avalon rep today.

 

Modernization doesn’t have to be complex. Work alongside the experienced automation team at Avalon to outline vulnerable areas within your operation and formulate a plan to replace outdated technology with devices that bring measurable improvements.

As supply chains strive to meet increasing customer demands, mobility solutions continue to set the foundation for superior modernization. From push-to-talk communication to safe data sharing, handheld devices now play a major role in virtually every industry. Studies show that the global enterprise mobility market was valued at $19.65 billion before the pandemic, and is projected to reach $151.51 billion by 2027.

 

A jump like this indicates that mobility is growing at a compound annual growth rate (CAGR) of 29.3% from 2020 to 2027, illustrating the importance today’s supply chain places on adaptive mobility. To stay in step with demands, warehouses now must plan to adapt and implement the best technology that accelerates workflows while remaining simple enough for future scalability. Without upgraded technology, businesses could risk increased operational expenses and slower productivity, ultimately damaging brand reliability, worker satisfaction, and profitability. Consequently, new devices like Zebra’s TC58 mobile computer now combine ease of use with flexible functionality to enable uninterrupted productivity anywhere in and out of the four walls.

 

More than an Enterprise Smartphone

To stay ahead of rising mobility rates, Zebra’s newly-reengineered TC58 gives workers reliable features and adaptive technologies that accelerate tasks without compromising accuracy. Designed for Android 11 and upgradeable to Android 15, the TC58 brings businesses the following improvements:

 

  1. Durability built from the inside out – A class-leading 6-inch screen that lets workers see more, do more, and scroll less helps make the TC58 Zebra’s most advanced enterprise mobile computer yet. It’s also equipped with a next-generation octa-core processor and is the only device in its class to offer support for WiFi 6E. Advanced processing power and enhanced connectivity enable blazing speed in the most demanding applications.
  2. Enhanced features that improve flexibility and accuracy – Provide your workers with advanced features that enable flexible operation. Calculate accurate parcel dimensions with the integrated Time of Flight sensor. Drop the TC58 into a Workstation cradle to connect a monitor, keyboard, mouse, and more to create a mobile-driven workstation. Also, add an impressive 1,300 tags per second with the optional RFD40 sleds.
  3. A new level of workforce productivity and value with Mobility DNA – Simplify device integration, increase device security, and make device management easier with Mobility DNA’s advanced tools. Easy management and security come with the TC58’s Enterprise Mobility Management and LifeGuard for Android to insure your devices.
  4. Versatile customization to maintain productivity in any industry – The TC58 helps workforces stay versatile across multiple industries. Provide your retail associates with enhanced price and inventory checks, item locationing, line busting, and back-of-store management. Warehouses can benefit from the TC58’s help in increasing inventory management, picking and receiving, and asset management with reliable data capture. Field service technicians benefit from high asset management in challenging conditions with the TC58’s durable design and mobile point of sale.

 

Warehouse automation should simplify enterprise efficiency. Contact an Avalon representative to learn more about how Zebra’s TC58 brings simple and versatile efficiency to your operation.

Businesses can no longer overlook cybersecurity. Regardless of company size, virtually every business can be a target for today’s cybercriminals. As automation continues to dominate warehouses and distribution centers, businesses can no longer afford to compromise on data security when integrating intelligent mobile devices. Studies indicate that nearly 71.1 million people are victims of cybercrimes every year, and 97% of companies have faced cyberattacks involving mobile threats. In the end, researchers estimate that cybercrimes will cost $10.5 trillion annually by 2025, illustrating the crucial importance of dependable data security—currently absent in consumer-grade devices and outdated operating systems.

 

That’s Where Android Comes In

To prioritize security and enterprise efficiency, more businesses are moving to highly-secure operating systems and mobility solutions like Android 11. Innovative operating systems like this can avoid cyberattacks and manage downtime to control costs; however, the benefits of Android extend beyond cybersecurity. As the preferred OS of leading manufacturers like Zebra Technologies, Android 11 opens the doors to a new level of dependable automation on best-in-class devices. For example, the new TC58 mobile computer leverages Android 11 OS to deliver the operating system’s top benefits within one enterprise platform.

 

  1. Secure device protection with consistent updates – Increase device security with an updated operating system to prevent leaks and attacks. Equipped with LifeGuard for Android, Zebra’s empowered mobile computer provides security patches to keep devices secure every day they are in service. Android 11 helps enhance mobile computer processing power, so businesses can get secure, powerful enterprise mobility updated every 90 days with government-grade encryption.
  2. Streamlined ease of use for better mobility – Since Android is extremely popular in the consumer space, employees are more likely to adapt to it, thus minimizing training times. Additionally, Zebra’s Mobility DNA offers the broadest and most mature set of solutions for simpler management and easier integration, empowering workers to use their device’s full functionality right out of the box.
  3. Versatility with an open app ecosystem – Businesses can customize their mobility solution with an intuitive platform that enables seamless app integration, unlike iOS. Moreover, Android devices like the TC58 enable quick app migration, converting TE green screens into a touchscreen interface without extensive application rewriting.

 

When you protect your mobile devices with a flexible operating system like Android,  you protect enterprise efficiency and supply chain operations. Talk to an expert at Avalon today to evaluate a mobility solution that protects your enterprise.