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The production line is working efficiently to meet production demands. Things are progressing on schedule. Then the print on the barcode labels shows streaking. You throw out a batch and check the printer. You need a new ribbon. But there isn’t one. Production halts and someone is sent scurrying to get a replacement. Avalon Integration has been on the receiving end of these urgent calls. You can prevent downtime and rush charges with proactive supplies management.

Proactive supplies management keeps your operation running smoothly

Proactive supplies management keeps your operation running smoothly

Is it a problem? It might not seem like a big one until it happens. Then you can add up the cost of lost productivity—work that must be made up to stay on track. Calculate the expense of getting the supplies delivered in a rush, too.

Let’s rewind and look at a solution that prevents the unwelcome surprise of running out of barcode printer supplies.

Find a Managed Service Supplier for Proactive Supplies Management

Find Managed Service for Proactive Supplies Management

The right resource does more than fulfill orders. You need a provider who pays attention to the way you use your supplies (type, volume, order frequency) and adjusts accordingly. The right supplier will advise you of improvements you can make to your ordering, like consolidating labels to save money, using pre-printed barcode label media, or revising your quantities. Your barcode printer supplier should get to know you and your business to understand your processes and become a partner, not a salesperson.

It starts with a supplies assessment. Guide the provider through your operation, explaining how your labeling is done—the applications, printer types, and media. In many cases, when we’ve conducted these assessments, we’ve found significant potential for improving the processes and also saving money. So, it’s a smart investment of your time!

Take Adventure of Deeper Volume Discounts

Deeper Volume Discounts with Managed Supplies

We’ve discovered that by slightly changing the size of some labels, our customers gain efficiencies. They can reduce the number of label sizes in inventory and take advantage of deeper volume discounts.

One of the other valuable solutions is more efficient color-coding. For printing like quality assurance labels, having “pass” and “fail” labels easily visible by color is a distinct advantage, but it can get costly to print color. Zebra IQ Color labels are perfect for this type of application. These labels have invisible color zones. The color is activated, not printed when it goes through your direct thermal printer. With one label, you can print your color-coded labels in up to three different colors (plus black).

We’d like to see how we can use our expertise to your benefit. Contact Avalon Integration to schedule a free assessment.

There are no real shortcuts to quality, just smart choices. Your barcode label printing is no exception. You could try to use the same ribbons or media for a variety of label applications, but unless they all serve the same purpose, you’re wasting time and money. Avalon Integration’s experts remind you that you get ROI when you match your barcode printer to the label use.

Zebra 110xi4 Barcode Printer in a Warehouse with man pushing a dolly

There are literally thousands of options for thermal printer media, so you can pinpoint the perfect match that handles the way your printer operates and produces labels that withstand the conditions they face.

Here are the factors that contribute to choosing the right supplies for your barcode printer.

Barcode Printer Type

Make Sure you have the Right Printer for the Right Label

If you’re producing your labels on a thermal printer, you use either a direct thermal or thermal transfer printing technology. Direct thermal applies heat directly to the media, so you need labels that have been chemically treated to react to the heating process. Direct thermal is a good choice for short-term labels, but the print fades over time, even faster when exposed to sunlight or heat. Thermal transfer is a process that applies heat to a ribbon, which then transfers the ink to the media. The result is a more durable print that resists exposure to light and heat. The label media presents a wider variety: paper, vinyl, polyester, polypropylene, and polyimide. You must match the media to your printer’s technology. It’s not interchangeable.

Barcode Printer Speed

A Zebra Barcode Printer Printing a Label Very Fast

Each printer has a specified print speed. High-speed printers require labels and media that are designed for them. Be sure you know the calibration of any media before you use it in your printer. For the best quality in a high-speed thermal printer, choose a high-speed wax ribbon.

Barcode Printer Resolution

Zebra High Resolution Barcode Printer

The printer’s resolution is measured in dots per inch (dpi). The higher the dpi, the finer the resolution. For micro-labels, you probably print at 600 dpi, while many applications are fine at 203 or 300 dpi. Again, match your barcode label to the printer to ensure quality.

Surface Shape and Material

Zebra Supplies Are Versatile for Any Job

Is your label being applied to a flat surface or a curved one? Is it smooth, like metal, or rough, like cardboard? These are important considerations for your barcode label supplies. Choose a substrate that is designed to adhere to the surface you’re labeling so that you don’t have to worry about labels falling off—which is a costly error.

Environmental Conditions

Media Environmental Specifications

Think about what the label will endure. Will it be exposed to bright sunlight or extreme temperatures? To stay adhered to and readable for the life of the label, pay attention to the media’s environmental specifications.

Chemical Resistance

Zebra Printers are Chemical Resistance for any environment

Similar to the exposure to environmental elements, be aware of the chemicals that might come in contact with the label. Some synthetic substrates are engineered to withstand chemicals of different strengths, from alcohol and gasoline to acetone and xylene.

With all these factors that impact the quality of your barcode labels, make sure your supplier understands how you’re using the supplies. If you’re unsure, ask for samples so you can test the media before ordering a large amount. Avalon Integration strongly recommends Genuine Zebra Supplies because of its consistent quality. We know that every product has been extensively tested and meets the specifications.

There’s another reward for using Zebra supplies. You’ll never pay for another printhead replacement as long as you keep using Genuine Zebra Supplies. That’s about $400 savings per printhead. Enroll for free in the Printhead Protection Program. And when you need someone who truly understands how to make the most of your barcode label printing, talk to us at Avalon Integration.

Please don’t waste your money on bargain barcode printer supplies. They aren’t a bargain at all. Instead, contact Avalon Integration to make the right choice and we’ll pay you back with the Printhead Protection Program. It’s free to enroll and the rewards are substantial!